vti_encoding:SR|utf8-nl vti_timelastmodified:TR|05 Sep 2012 13:59:29 -0000 vti_extenderversion:SR|12.0.0.0 vti_author:SR|Gary-PC\\Gary vti_modifiedby:SR|Gary-PC\\Gary vti_timecreated:TR|20 Oct 2011 17:39:58 -0000 vti_title:SR|Collector Construction -- Knick's Solar Space Heating System vti_backlinkinfo:VX|Projects/WaterHeating/KnickSystem/Main.htm vti_nexttolasttimemodified:TR|20 Oct 2011 17:39:58 -0000 vti_cacheddtm:TX|05 Sep 2012 13:59:29 -0000 vti_filesize:IR|27717 vti_cachedtitle:SR|Collector Construction -- Knick's Solar Space Heating System vti_cachedbodystyle:SR| vti_cachedlinkinfo:VX|G|../../../TPgen.dwt Q|../../../Styles/Site.css Q|../../../Menus/menu_style.css H|../../../index.htm S|../../../Images/FullLogo.jpg H|../../../Search.htm H|../../../index.htm H|../../../GettingStarted/GettingStarted.htm H|../../../GettingStarted/GettingStarted.htm H|../../../SiteSurvey/site_survey.htm H|../../Projects.htm H|../../Projects.htm H|../../Conservation/conservation.htm H|../../Water/Water.htm H|../../SolarHomes/solarhomes.htm H|../../SpaceHeating/Space_Heating.htm H|../water_heating.htm H|../../Cooling/passive_cooling.htm H|../../Sunspace/sunspaces.htm H|../../PoolHeating/pool_heating.htm H|../../Concentrating/concentrating.htm H|../../Cooking/cooking.htm H|../../WoodDrying/wood_kiln.htm H|../../Lighting/lighting.htm H|../../PV/pv.htm H|../../Wind/wind.htm H|../../Hydro/hydro.htm H|../../WaterPumping/waterpumping.htm H|../../BioFuel/biofuels.htm H|../../Vehicles/vhehicles.htm H|../../SolarEngines/SolarEngines.htm H|../../Educational/educational.htm H|../../frugal.htm H|../../OddProjects/odd_project_refs.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/references.htm H|../../../References/Half/Half.htm H|../../../References/Half/Half.htm H|../../../References/Half/Projects.htm H|../../../References/Half/Progress.htm H|../../../References/Half/Planning.htm H|../../../References/Half/Learned.htm H|../../../Experimental/experimental.htm H|../../../Experimental/experimental.htm H|../../../Experimental/experimental.htm H|../../../Experimental/experimental.htm H|../../../Experimental/experimental.htm H|../../../Experimental/experimental.htm H|../../../SiteMap.htm S|set\\ up\\ to\\ pressure\\ test.JPG S|http://pagead2.googlesyndication.com/pagead/show_ads.js H|screwing\\ osb\\ to\\ frame.JPG S|screwing\\ osb\\ to\\ frame_small.JPG H|this\\ is\\ how\\ frame\\ looks\\ to\\ receive\\ osb.JPG S|this\\ is\\ how\\ frame\\ looks\\ to\\ receive\\ osb_small.JPG H|collector\\ box.JPG S|collector\\ box_small.JPG H|CollectorInstallation.htm H|4x8\\ collector\\ box.JPG S|4x8\\ collector\\ box_small.JPG H|This\\ is\\ how\\ I\\ marked\\ the\\ center\\ line\\ to\\ keep\\ all\\ the\\ holes\\ straight.JPG S|This\\ is\\ how\\ I\\ marked\\ the\\ center\\ line\\ to\\ keep\\ all\\ the\\ holes\\ straight_small.JPG H|Started\\ with\\ a\\ .188\\ in\\ pilot\\ hole\\ then\\ to\\ the\\ step\\ drill,\\ then\\ to\\ the\\ .625\\ in\\ chamfer\\ bit.JPG S|Started\\ with\\ a\\ .188\\ in\\ pilot\\ hole\\ then\\ to\\ the\\ step\\ drill,\\ then\\ to\\ the\\ .625\\ in\\ chamfer\\ bit_small.JPG H|After\\ drilling\\ pilot\\ hole.JPG S|After\\ drilling\\ pilot\\ hole_small.JPG H|Using\\ the\\ step\\ drill.JPG S|Using\\ the\\ step\\ drill_small.JPG H|As\\ you\\ can\\ see\\ the\\ step\\ bit\\ is\\ to\\ long,\\ you\\ could\\ cut\\ it\\ off.JPG S|As\\ you\\ can\\ see\\ the\\ step\\ bit\\ is\\ to\\ long,\\ you\\ could\\ cut\\ it\\ off_small.JPG H|Chamfer\\ bit.JPG S|Chamfer\\ bit_small.JPG H|Final\\ hole\\ makes\\ a\\ nice\\ fit\\ for\\ the\\ .500\\ copper\\ riser.JPG S|Final\\ hole\\ makes\\ a\\ nice\\ fit\\ for\\ the\\ .500\\ copper\\ riser_small.JPG H|Risers\\ are\\ cut\\ unequal\\ for\\ drainage.JPG S|Risers\\ are\\ cut\\ unequal\\ for\\ drainage_small.JPG H|Header\\ and\\ risers\\ for\\ test\\ fit.JPG S|Header\\ and\\ risers\\ for\\ test\\ fit_small.JPG H|I\\ used\\ solid\\ piece\\ of\\ steel\\ bar\\ to\\ keep\\ riser\\ sticking\\ through\\ each\\ header\\ the\\ same\\ amount.JPG S|I\\ used\\ solid\\ piece\\ of\\ steel\\ bar\\ to\\ keep\\ riser\\ sticking\\ through\\ each\\ header\\ the\\ same\\ amount_small.JPG H|Once\\ I\\ inserted\\ the\\ steel\\ rod\\ I\\ clamped\\ it\\ to\\ hold\\ it\\ on\\ the\\ bottom\\ of\\ the\\ riser.JPG S|Once\\ I\\ inserted\\ the\\ steel\\ rod\\ I\\ clamped\\ it\\ to\\ hold\\ it\\ on\\ the\\ bottom\\ of\\ the\\ riser_small.JPG H|Oatley\\ makes\\ the\\ brush\\ for\\ cleanig\\ the\\ tube\\ ends.JPG S|Oatley\\ makes\\ the\\ brush\\ for\\ cleanig\\ the\\ tube\\ ends_small.JPG H|This\\ is\\ what\\ I\\ used\\ to\\ clean\\ up\\ and\\ debur\\ before\\ soldering\\ made\\ by\\ 3m.JPG S|This\\ is\\ what\\ I\\ used\\ to\\ clean\\ up\\ and\\ debur\\ before\\ soldering\\ made\\ by\\ 3m_small.JPG H|header\\ cleaned\\ and\\ ready.JPG S|header\\ cleaned\\ and\\ ready_small.JPG H|Getting\\ everything\\ cleaned\\ and\\ ready\\ to\\ solder.JPG S|Getting\\ everything\\ cleaned\\ and\\ ready\\ to\\ solder_small.JPG H|I\\ just\\ solder\\ one\\ side\\ to\\ hold\\ everything\\ at\\ first.JPG S|I\\ just\\ solder\\ one\\ side\\ to\\ hold\\ everything\\ at\\ first_small.JPG H|Close\\ up\\ of\\ tack\\ solder.JPG S|Close\\ up\\ of\\ tack\\ solder_small.JPG H|This\\ is\\ a\\ close\\ up.\\ We\\ will\\ se\\ how\\ the\\ soldered\\ joint\\ holds\\ up.\\ I\\ think\\ I\\ would\\ have\\ used\\ Tee's\\ if\\ I\\ did\\ it\\ over\\ again.JPG S|This\\ is\\ a\\ close\\ up.\\ We\\ will\\ se\\ how\\ the\\ soldered\\ joint\\ holds\\ up.\\ I\\ think\\ I\\ would\\ have\\ used\\ Tee's\\ if\\ I\\ did\\ it\\ over\\ again_small.JPG H|http://www.builditsolar.com/Projects/SpaceHeating/KenSolShed/TeePuller.htm H|I\\ notched\\ end\\ and\\ tapped\\ togeather\\ to\\ make\\ it\\ easyer\\ to\\ slide\\ on\\ heater\\ hose.JPG S|I\\ notched\\ end\\ and\\ tapped\\ togeather\\ to\\ make\\ it\\ easyer\\ to\\ slide\\ on\\ heater\\ hose_small.JPG H|end\\ view.JPG S|end\\ view_small.JPG H|Joints.JPG S|Joints_small.JPG H|Ready\\ to\\ pressure\\ test.JPG S|Ready\\ to\\ pressure\\ test_small.JPG H|set\\ up\\ to\\ pressure\\ test.JPG S|set\\ up\\ to\\ pressure\\ test_small.JPG H|Pressure\\ testing\\ for\\ leaks.JPG S|Pressure\\ testing\\ for\\ leaks_small.JPG H|leak.JPG S|leak_small.JPG H|test\\ fit\\ of\\ solor\\ collector.JPG S|test\\ fit\\ of\\ solor\\ collector_small.JPG H|Fitting\\ 1\\ foam\\ to\\ box.JPG S|Fitting\\ 1\\ foam\\ to\\ box_small.JPG H|Foam\\ for\\ sides.JPG S|Foam\\ for\\ sides_small.JPG H|applying\\ fins.JPG S|applying\\ fins_small.JPG H|I\\ silconed\\ for\\ corrision\\ protection.JPG S|I\\ silconed\\ for\\ corrision\\ protection_small.JPG H|../Fins/Fins.htm H|http://www.aluminum-solar-absorbers.com/aluminum-solar-absorber-details.html H|CollectorInstallation.htm H|Main.htm H|../../../Contact/contact.htm H|../../../Contact/legal.htm H|../../../Contact/copyrightnote.htm vti_cachedsvcrellinks:VX|FGUS|TPgen.dwt FQUS|Styles/Site.css FQUS|Menus/menu_style.css FHUS|index.htm FSUS|Images/FullLogo.jpg FHUS|Search.htm FHUS|index.htm FHUS|GettingStarted/GettingStarted.htm FHUS|GettingStarted/GettingStarted.htm FHUS|SiteSurvey/site_survey.htm FHUS|Projects/Projects.htm FHUS|Projects/Projects.htm FHUS|Projects/Conservation/conservation.htm FHUS|Projects/Water/Water.htm FHUS|Projects/SolarHomes/solarhomes.htm FHUS|Projects/SpaceHeating/Space_Heating.htm FHUS|Projects/WaterHeating/water_heating.htm FHUS|Projects/Cooling/passive_cooling.htm FHUS|Projects/Sunspace/sunspaces.htm FHUS|Projects/PoolHeating/pool_heating.htm FHUS|Projects/Concentrating/concentrating.htm FHUS|Projects/Cooking/cooking.htm FHUS|Projects/WoodDrying/wood_kiln.htm 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FHUS|Experimental/experimental.htm FHUS|Experimental/experimental.htm FHUS|Experimental/experimental.htm FHUS|Experimental/experimental.htm FHUS|SiteMap.htm FSUS|Projects/WaterHeating/KnickSystem/set\\ up\\ to\\ pressure\\ test.JPG NSHS|http://pagead2.googlesyndication.com/pagead/show_ads.js FHUS|Projects/WaterHeating/KnickSystem/screwing\\ osb\\ to\\ frame.JPG FSUS|Projects/WaterHeating/KnickSystem/screwing\\ osb\\ to\\ frame_small.JPG FHUS|Projects/WaterHeating/KnickSystem/this\\ is\\ how\\ frame\\ looks\\ to\\ receive\\ osb.JPG FSUS|Projects/WaterHeating/KnickSystem/this\\ is\\ how\\ frame\\ looks\\ to\\ receive\\ osb_small.JPG FHUS|Projects/WaterHeating/KnickSystem/collector\\ box.JPG FSUS|Projects/WaterHeating/KnickSystem/collector\\ box_small.JPG FHUS|Projects/WaterHeating/KnickSystem/CollectorInstallation.htm FHUS|Projects/WaterHeating/KnickSystem/4x8\\ collector\\ box.JPG FSUS|Projects/WaterHeating/KnickSystem/4x8\\ collector\\ box_small.JPG FHUS|Projects/WaterHeating/KnickSystem/This\\ is\\ how\\ I\\ marked\\ the\\ center\\ line\\ to\\ keep\\ all\\ the\\ holes\\ straight.JPG FSUS|Projects/WaterHeating/KnickSystem/This\\ is\\ how\\ I\\ marked\\ the\\ center\\ line\\ to\\ keep\\ all\\ the\\ holes\\ straight_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Started\\ with\\ a\\ .188\\ in\\ pilot\\ hole\\ then\\ to\\ the\\ step\\ drill,\\ then\\ to\\ the\\ .625\\ in\\ chamfer\\ bit.JPG FSUS|Projects/WaterHeating/KnickSystem/Started\\ with\\ a\\ .188\\ in\\ pilot\\ hole\\ then\\ to\\ the\\ step\\ drill,\\ then\\ to\\ the\\ .625\\ in\\ chamfer\\ bit_small.JPG FHUS|Projects/WaterHeating/KnickSystem/After\\ drilling\\ pilot\\ hole.JPG FSUS|Projects/WaterHeating/KnickSystem/After\\ drilling\\ pilot\\ hole_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Using\\ the\\ step\\ drill.JPG FSUS|Projects/WaterHeating/KnickSystem/Using\\ the\\ step\\ drill_small.JPG FHUS|Projects/WaterHeating/KnickSystem/As\\ you\\ can\\ see\\ the\\ step\\ bit\\ is\\ to\\ long,\\ you\\ could\\ cut\\ it\\ off.JPG FSUS|Projects/WaterHeating/KnickSystem/As\\ you\\ can\\ see\\ the\\ step\\ bit\\ is\\ to\\ long,\\ you\\ could\\ cut\\ it\\ off_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Chamfer\\ bit.JPG FSUS|Projects/WaterHeating/KnickSystem/Chamfer\\ bit_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Final\\ hole\\ makes\\ a\\ nice\\ fit\\ for\\ the\\ .500\\ copper\\ riser.JPG FSUS|Projects/WaterHeating/KnickSystem/Final\\ hole\\ makes\\ a\\ nice\\ fit\\ for\\ the\\ .500\\ copper\\ riser_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Risers\\ are\\ cut\\ unequal\\ for\\ drainage.JPG FSUS|Projects/WaterHeating/KnickSystem/Risers\\ are\\ cut\\ unequal\\ for\\ drainage_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Header\\ and\\ risers\\ for\\ test\\ fit.JPG FSUS|Projects/WaterHeating/KnickSystem/Header\\ and\\ risers\\ for\\ test\\ fit_small.JPG FHUS|Projects/WaterHeating/KnickSystem/I\\ used\\ solid\\ piece\\ of\\ steel\\ bar\\ to\\ keep\\ riser\\ sticking\\ through\\ each\\ header\\ the\\ same\\ amount.JPG FSUS|Projects/WaterHeating/KnickSystem/I\\ used\\ solid\\ piece\\ of\\ steel\\ bar\\ to\\ keep\\ riser\\ sticking\\ through\\ each\\ header\\ the\\ same\\ amount_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Once\\ I\\ inserted\\ the\\ steel\\ rod\\ I\\ clamped\\ it\\ to\\ hold\\ it\\ on\\ the\\ bottom\\ of\\ the\\ riser.JPG FSUS|Projects/WaterHeating/KnickSystem/Once\\ I\\ inserted\\ the\\ steel\\ rod\\ I\\ clamped\\ it\\ to\\ hold\\ it\\ on\\ the\\ bottom\\ of\\ the\\ riser_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Oatley\\ makes\\ the\\ brush\\ for\\ cleanig\\ the\\ tube\\ ends.JPG FSUS|Projects/WaterHeating/KnickSystem/Oatley\\ makes\\ the\\ brush\\ for\\ cleanig\\ the\\ tube\\ ends_small.JPG FHUS|Projects/WaterHeating/KnickSystem/This\\ is\\ what\\ I\\ used\\ to\\ clean\\ up\\ and\\ debur\\ before\\ soldering\\ made\\ by\\ 3m.JPG FSUS|Projects/WaterHeating/KnickSystem/This\\ is\\ what\\ I\\ used\\ to\\ clean\\ up\\ and\\ debur\\ before\\ soldering\\ made\\ by\\ 3m_small.JPG FHUS|Projects/WaterHeating/KnickSystem/header\\ cleaned\\ and\\ ready.JPG FSUS|Projects/WaterHeating/KnickSystem/header\\ cleaned\\ and\\ ready_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Getting\\ everything\\ cleaned\\ and\\ ready\\ to\\ solder.JPG FSUS|Projects/WaterHeating/KnickSystem/Getting\\ everything\\ cleaned\\ and\\ ready\\ to\\ solder_small.JPG FHUS|Projects/WaterHeating/KnickSystem/I\\ just\\ solder\\ one\\ side\\ to\\ hold\\ everything\\ at\\ first.JPG FSUS|Projects/WaterHeating/KnickSystem/I\\ just\\ solder\\ one\\ side\\ to\\ hold\\ everything\\ at\\ first_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Close\\ up\\ of\\ tack\\ solder.JPG FSUS|Projects/WaterHeating/KnickSystem/Close\\ up\\ of\\ tack\\ solder_small.JPG FHUS|Projects/WaterHeating/KnickSystem/This\\ is\\ a\\ close\\ up.\\ We\\ will\\ se\\ how\\ the\\ soldered\\ joint\\ holds\\ up.\\ I\\ think\\ I\\ would\\ have\\ used\\ Tee's\\ if\\ I\\ did\\ it\\ over\\ again.JPG FSUS|Projects/WaterHeating/KnickSystem/This\\ is\\ a\\ close\\ up.\\ We\\ will\\ se\\ how\\ the\\ soldered\\ joint\\ holds\\ up.\\ I\\ think\\ I\\ would\\ have\\ used\\ Tee's\\ if\\ I\\ did\\ it\\ over\\ again_small.JPG NHHS|http://www.builditsolar.com/Projects/SpaceHeating/KenSolShed/TeePuller.htm FHUS|Projects/WaterHeating/KnickSystem/I\\ notched\\ end\\ and\\ tapped\\ togeather\\ to\\ make\\ it\\ easyer\\ to\\ slide\\ on\\ heater\\ hose.JPG FSUS|Projects/WaterHeating/KnickSystem/I\\ notched\\ end\\ and\\ tapped\\ togeather\\ to\\ make\\ it\\ easyer\\ to\\ slide\\ on\\ heater\\ hose_small.JPG FHUS|Projects/WaterHeating/KnickSystem/end\\ view.JPG FSUS|Projects/WaterHeating/KnickSystem/end\\ view_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Joints.JPG FSUS|Projects/WaterHeating/KnickSystem/Joints_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Ready\\ to\\ pressure\\ test.JPG FSUS|Projects/WaterHeating/KnickSystem/Ready\\ to\\ pressure\\ test_small.JPG FHUS|Projects/WaterHeating/KnickSystem/set\\ up\\ to\\ pressure\\ test.JPG FSUS|Projects/WaterHeating/KnickSystem/set\\ up\\ to\\ pressure\\ test_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Pressure\\ testing\\ for\\ leaks.JPG FSUS|Projects/WaterHeating/KnickSystem/Pressure\\ testing\\ for\\ leaks_small.JPG FHUS|Projects/WaterHeating/KnickSystem/leak.JPG FSUS|Projects/WaterHeating/KnickSystem/leak_small.JPG FHUS|Projects/WaterHeating/KnickSystem/test\\ fit\\ of\\ solor\\ collector.JPG FSUS|Projects/WaterHeating/KnickSystem/test\\ fit\\ of\\ solor\\ collector_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Fitting\\ 1\\ foam\\ to\\ box.JPG FSUS|Projects/WaterHeating/KnickSystem/Fitting\\ 1\\ foam\\ to\\ box_small.JPG FHUS|Projects/WaterHeating/KnickSystem/Foam\\ for\\ sides.JPG FSUS|Projects/WaterHeating/KnickSystem/Foam\\ for\\ sides_small.JPG FHUS|Projects/WaterHeating/KnickSystem/applying\\ fins.JPG FSUS|Projects/WaterHeating/KnickSystem/applying\\ fins_small.JPG FHUS|Projects/WaterHeating/KnickSystem/I\\ silconed\\ for\\ corrision\\ protection.JPG FSUS|Projects/WaterHeating/KnickSystem/I\\ silconed\\ for\\ corrision\\ protection_small.JPG FHUS|Projects/WaterHeating/Fins/Fins.htm NHHS|http://www.aluminum-solar-absorbers.com/aluminum-solar-absorber-details.html FHUS|Projects/WaterHeating/KnickSystem/CollectorInstallation.htm FHUS|Projects/WaterHeating/KnickSystem/Main.htm FHUS|Contact/contact.htm FHUS|Contact/legal.htm FHUS|Contact/copyrightnote.htm vti_cachedneedsrewrite:BR|false vti_cachedhasbots:BR|false vti_cachedhastheme:BR|false vti_cachedhasborder:BR|false vti_metatags:VR|HTTP-EQUIV=Content-Type text/html;\\ charset=windows-1252 keywords solar\\ space\\ heating,\\ DIY\\ Solar,\\ Homemade\\ solar\\ heating vti_charset:SR|windows-1252 vti_syncofs_merull.pair.com\:22/%2fusr/www/users/garybis:TW|09 Sep 2012 02:44:07 -0000 vti_syncwith_merull.pair.com\:22/%2fusr/www/users/garybis:TX|05 Sep 2012 13:59:29 -0000